Grout R4 Cement Based Casting Mortar

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Grout R4 Cement Based Casting Mortar
DryFiX Grout R4: A high-strength, self-leveling, and non-shrink R4-class structural grout. Reinforced with special additives for precision filling and superior durability.

Advantages

  • Easy to apply and self-leveling.
  • Achieves high strength in a short time.
  • Void-free structure ensures high abrasion resistance and water tightness.
  • High resistance to equipment vibrations and impact.
  • Fast curing allows quick service readiness.
  • Resistant to thermal changes.

Application Areas

  • Machine, crane, and steel structure floor joints
  • Prefabricated concrete elements
  • Repair areas such as columns and beams
  • Manholes and heavy pedestrian traffic areas

Application Instructions

  • Mix a 25 kg bag with 3.75–4.25 liters of clean water at low speed in a mixer. Add powder gradually and mix 2–3 minutes until homogeneous.
  • Let the mixture rest 1–2 minutes before application.
  • Use the prepared mixture within 30 minutes.
  • Apply to cement-based surfaces with a trowel horizontally and vertically.
  • Ensure surface is free of dust and dirt.
  • Pre-wet repair area lightly.
  • Maximum single-layer thickness: 80 mm; wait at least 3 hours between layers.

Warnings and Recommendations

  • Not suitable for metal surfaces.
  • Do not add foreign materials.
  • Do not apply outdoors if rain is expected.

Storage

  • Packaging: 25 kg Kraft bag
  • Color: Gray
  • Shelf life: 12 months in dry, moisture-free conditions
  • Keep sealed and protected from damage
  • Protect from frost and direct sunlight

Consumption

  • 1 mm layer: 2.1–2.3 kg/m²

Technical Properties

  • Product Type: Cement-Based Powder
  • Color: Gray
  • Water Ratio: 3.75–4.25 L / 25 kg
  • Application Thickness: 10–80 mm
  • Full Curing & Service Time: Min. 24 Hours
  • Working Time: Min. 35 Minutes
  • Standard Reference: TS EN 1504-3 / R4 Class
  • Adhesion Strength: ≥ 2 N/mm²
  • Compressive Strength: ≥ 45 N/mm²
  • Flexural Strength: ≥ 8 N/mm²
  • Soluble Chloride Content: ≤ 0.05%
  • Restrained Shrinkage/Expansion: ≥ 2 N/mm²
  • Fire Reaction Class: A1

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